Embedded Video Solutions for Industrial Equipment, Inspection and Remote Monitoring
Industrial equipment often requires reliable video monitoring for machine operation, production processes, inspection, maintenance and remote supervision.
onVon provides embedded video encoder and decoder solutions that allow cameras and video sources to be integrated into industrial Ethernet and IP-based systems.
Our solutions can convert CVBS, HDMI, SDI and USB camera video into IP video streams, allowing video to be transmitted over Ethernet networks, industrial networks or IP-based wireless systems.
For OEM and industrial equipment manufacturers, our compact encoder and decoder boards can also be integrated directly into the customer’s equipment.
Industrial Video Monitoring Architecture
A typical industrial video monitoring system can be built around a simple architecture:
Industrial Camera → Video Encoder → Ethernet / IP Network → Monitoring System
Depending on the application, the receiving side can be:
- Industrial PC
- NVR
- Video management software
- Video decoder
- Control room display
- Customer-developed software
- Remote monitoring platform
For remote applications, an IP wireless communication system can also be added between the encoder and receiving system.
Camera → Video Encoder → Ethernet → Wireless IP Link → Ethernet → Decoder / PC
This provides a flexible way to transmit industrial video without requiring a dedicated video cable between the equipment and monitoring station.
Industrial Video Monitoring Applications
Machine Monitoring
Video can provide operators with a direct view of machines and equipment during operation.
Typical applications include:
- Machine operation monitoring
- Equipment status monitoring
- Production process monitoring
- Machine maintenance
- Remote troubleshooting
- Operator assistance
A compact video encoder can be installed inside or near the equipment and provide an IP video stream to an industrial PC or monitoring system.
Production Line Monitoring
Industrial cameras can be used to monitor production lines and manufacturing processes.
A typical system can be:
Industrial Camera → Video Encoder → Ethernet → Monitoring PC / NVR
The video stream can be recorded, displayed in real time or integrated into a larger production monitoring system.
Multiple cameras can also be connected to the same network, depending on the system architecture.
Remote Equipment Monitoring
Some industrial equipment operates in locations where continuous physical supervision is difficult.
IP video allows operators to monitor equipment remotely.
Examples include:
- Outdoor equipment
- Remote machinery
- Industrial facilities
- Utility equipment
- Field equipment
- Unattended systems
The video encoder converts the camera signal into an IP stream that can be transported through an Ethernet or IP communication network.
Industrial Inspection
Video is often required for visual inspection of equipment, components and production processes.
Applications may include:
- Visual inspection
- Equipment inspection
- Process inspection
- Maintenance inspection
- Remote inspection
- Quality monitoring
The video can be viewed locally or transmitted to another location for analysis.
For applications requiring image processing, the IP stream can also be received by a computer or customer-developed software system.
Video Interfaces for Industrial Systems
Different industrial systems use different camera interfaces.
onVon provides video encoder platforms for several common video sources.
CVBS Camera to IP
Legacy or existing analog cameras can be connected to an IP network using a CVBS-to-IP encoder.
CVBS Camera → Encoder → H.264 / H.265 → Ethernet
This is useful when customers want to upgrade an existing video system without replacing all of the installed cameras.
Typical applications include:
- Existing industrial cameras
- Analog inspection cameras
- Legacy monitoring systems
- CCTV equipment
- Embedded industrial equipment
HDMI Camera to IP
HDMI cameras and video sources can be converted into IP video streams.
HDMI Camera → HDMI Encoder → Ethernet / IP
This can be used for:
- Industrial inspection
- Machine monitoring
- Display systems
- Embedded equipment
- Remote video monitoring
SDI Camera to IP
For systems using SDI cameras, an SDI video encoder can convert the video signal into an IP stream.
SDI Camera → SDI Encoder → Ethernet / IP
This provides a way to integrate SDI video into an IP-based industrial video system.
USB Camera to IP
USB UVC cameras can also be integrated into network video systems using a compatible USB camera encoder.
USB Camera → USB Encoder → Ethernet → IP Network
This can be useful for compact industrial equipment and embedded systems where a USB camera is already being used.
Industrial Ethernet Video Transmission
Ethernet provides a convenient method for connecting industrial cameras and monitoring equipment.
A video encoder can convert the camera signal into compressed digital video and transmit it through an Ethernet network.
Typical architecture:
Camera → Encoder → Ethernet Switch → Industrial PC
or:
Camera → Encoder → Ethernet → NVR
The same IP network can potentially carry video together with other digital equipment and system data, depending on the customer’s network architecture.
Low-Latency Industrial Video
Some industrial applications require video with minimal delay.
Low latency can be important for:
- Remote machine operation
- Robotics
- Remote inspection
- Industrial control
- Vehicle monitoring
- Operator assistance
- Wireless video transmission
Overall video latency is affected by the entire system:
Camera → Capture → Encoding → Network → Decoding → Display
Resolution, frame rate, codec, bitrate, network conditions and decoder configuration can all influence the final latency.
For low-latency applications, we recommend selecting the encoder and network architecture according to the actual operating requirements rather than simply choosing the highest video resolution.
Industrial Video Over Wireless Networks
When industrial equipment cannot be connected to the monitoring station using a physical Ethernet cable, an IP wireless communication system can be used.
A typical system is:
Industrial Camera -> IP Video Encoder -> Ethernet -> Wireless IP Link -> Ethernet -> Video Decoder / Industrial PC -> Display / Monitoring Software
The video encoder handles video capture and compression, while the wireless communication system transports the IP data.
This modular architecture makes it possible to select the video encoder and wireless communication system independently.
Video Recording and Industrial Monitoring
Industrial video does not always need to be viewed in real time.
The IP video stream can also be sent to an NVR, server or computer for recording.
For example:
Camera → Encoder → Ethernet → NVR
Recorded video can be used for:
- Production review
- Equipment troubleshooting
- Maintenance records
- Quality inspection
- Incident investigation
- Process analysis
The appropriate recording system depends on the number of cameras, video resolution, frame rate, storage requirements and network bandwidth.
Multi-Camera Industrial Monitoring
For applications requiring multiple cameras, each camera can be connected to an encoder and assigned to the industrial IP network.
Example:
Camera 1 → Encoder 1
Camera 2 → Encoder 2
Camera 3 → Encoder 3
Camera 4 → Encoder 4
-> Ethernet Network -> Industrial PC / NVR / VMS
This architecture allows video sources to be distributed throughout a facility while maintaining centralized monitoring.
The actual number of cameras supported depends on the network bandwidth, encoder configuration, NVR/VMS capabilities and customer system architecture.
Embedded Industrial Video Systems
For equipment manufacturers, an external video encoder box may not be the ideal solution.
onVon provides compact video encoder and decoder boards that can be integrated into the customer’s own equipment.
Possible applications include:
- Industrial machines
- Inspection equipment
- Robotics
- Automation equipment
- Vehicle systems
- Remote monitoring equipment
- Control systems
- OEM equipment
The encoder board can become part of the customer’s main product instead of being installed as a separate external device.
OEM & ODM Industrial Video Solutions
Industrial customers often have requirements that cannot be met by an off-the-shelf video encoder.
onVon can evaluate customized hardware and firmware requirements.
Customization may include:
- PCB dimensions
- Mounting holes
- Video interface
- Connector type
- Connector position
- H.264 / H.265
- Resolution
- Frame rate
- Bitrate
- RTSP / UDP
- Ethernet interface
- Serial interface
- GPIO
- OSD
- Firmware
- Web interface
- Power supply
- Operating temperature
- Mechanical enclosure
- Customer branding
For projects with special requirements, our engineering team can first evaluate whether an existing platform can be modified or whether a new hardware design is required.
Industrial Video Monitoring for OEM Equipment
If you are developing industrial equipment with an integrated camera, the video system can be designed as part of the complete product.
For example:
Industrial Camera → Custom Video Encoder Board → Ethernet → Customer Main Controller → Industrial Network
This approach can reduce the size of the final equipment and provide better control over the hardware and firmware.
onVon can support customers from prototype evaluation through customized production.
Typical Industrial Video Applications
Factory Equipment Monitoring
Monitor machines and equipment from a centralized control room.
Production Line Monitoring
View production processes and equipment in real time.
Remote Inspection
Transmit camera video to engineers or operators at another location.
Machine Vision Integration
Provide network video to industrial computers and customer software.
Robotics
Transmit camera video from robots or robotic equipment to an operator or control system.
Remote Maintenance
Allow engineers to inspect equipment without being physically next to the machine.
Industrial Security
Connect existing industrial cameras to network video and recording systems.
Outdoor Equipment
Monitor equipment installed at remote or difficult-to-access locations.
Why Choose onVon?
Embedded Video Engineering
onVon focuses on embedded video encoder and decoder solutions for IP-based systems.
Multiple Video Interfaces
Solutions are available for CVBS, HDMI, SDI and USB cameras depending on the product platform.
IP Network Integration
Video can be transmitted through Ethernet and compatible IP networks using supported protocols such as RTSP and UDP.
Compact PCB Solutions
Encoder and decoder boards can be integrated directly into OEM equipment.
Custom Hardware and Firmware
We can evaluate customer-specific hardware, firmware, interface and mechanical requirements.
Factory-Direct OEM Support
We work directly with OEM customers on product selection, customization, samples and production.
How to Select an Industrial Video Encoder
Before selecting a video encoder, we recommend providing the following information:
Video Source
CVBS, HDMI, SDI, USB camera or another interface.
Resolution
For example 720p, 1080p or 4K.
Frame Rate
For example 25 fps, 30 fps or 60 fps.
Codec
H.264 or H.265.
Network
Ethernet, wireless Ethernet or another IP network.
Protocol
RTSP, UDP or a customer-specific protocol.
Latency
Standard real-time monitoring or a specific low-latency requirement.
Environment
Please provide the required operating temperature and any requirements for vibration, dust, moisture or enclosure protection.
Power Supply
Please provide the available input voltage and power limitations.
Quantity
Please provide sample quantity and estimated production quantity.
Request an Industrial Video Solution
Are you developing an industrial machine, inspection system or remote monitoring product?
Send us your requirements, including:
- Camera type
- Video interface
- Resolution
- Frame rate
- Codec
- Network interface
- Streaming protocol
- Latency requirement
- Power supply
- Operating environment
- Mechanical dimensions
- Quantity
Our engineering team can recommend a suitable video encoder, decoder or customized embedded video solution.
onVon – Embedded Video Encoder & Decoder Solutions
Video for Industrial Equipment, Monitoring and Inspection.